© Dzmitry Dzemidovich | Dreamstime.com
67a267890be3a5294f2d289e Dreamstime Xxl 264832446

COO-to-CEO Succession Planning: 5 Tips for Middle-Market Manufacturers

Feb. 4, 2025
For smaller companies, a simpler business structure limits ownerships' ability to test executives with different products, production or market-facing challenges.

The progression from COO to CEO has long been a primary pathway in the C-suite. This is particularly true in the automotive supply base and manufacturing operations, where operational experience is highly valued. This contrasts with industries like consumer products, where sales and brand management play a more significant role in executive leadership.

For example, Borg Warner recently announced that Joseph Fadool, the company’s executive vice president and chief operating officer, would become CEO on Feb. 6 after a long and carefully planned out series of promotions.

Famed Emerson CEO, the late Chuck Knight, is said to have had a “war room” adjacent to his office with Emerson’s entire organizational structure diagramed on a wall. When there was a strategic opening, Knight and his human resources leader would use this diagram as a road map to fill roles, promote high potential, or go outside to build the ranks. Knight’s management approach produced a number of successful executives, including his successor, David Farr, who became CEO after serving as COO for six years.

While these are two examples from large, global companies, the process for middle and lower middle market companies is just as important.

The challenge for smaller companies, those under $1 billion in sales, is a simpler business structure limiting ownership’s ability to test executives with different products, production, or market-facing challenges. Therefore, the path for succession planning is not well-honed or disciplined.

In 2023, 57% of new S&P 1500 CEOs were promoted from COO or president roles, a jump from 43% in 2022, according to a report from Spencer Stuart.

A successful transition requires a lot of transparency between the board, the CEO, and the COO candidate that begins even before the COO is hired or promoted into that job.

Here are five ways to make a transition successful in middle- and lower-middle-market companies:

1. The CEO and board need to be aligned on what success looks like

The existing CEO and the board of directors should have open and direct conversations about the succession plan, anticipated timeline and definition of the COO role. Potential candidates should understand the metrics and performance indicators on which the board will make a future decision.

2. The CEO needs to be fully on board with the plan

The CEO needs to be on board with the timeline communicated to candidates. The board chair and independent directors also need to regularly monitor this timeline and the COO’s progress.

3. The COO should have all operating functions reporting to him/her

This includes plants, engineering, supply chain, warehouse and distribution, functional human resources and integration operations.

If the company’s priority is commercial growth, then the COO will have marketing, product development, sales, channel management and pricing.

No carve-outs, period. In other words, no other top executive should have oversight over a major segment of the business that could be misinterpreted as a potential competitor. It needs to be communicated that this is not a horse race with any other executive.

Along the way, the COO can be tested by adding IT, administration, legal and/or other corporate roles.

4. Commit to coaching and skills development

During the assessment process, prior to being hired, the company should have a good idea of the candidate’s operating strengths, leadership and communication skills, temperament and personal goals and objectives. Human resources leaders and the CEO should map out clearly the support that will be offered to the new COO and the outcomes desired.

5. The board chair and independent directors need to stay involved

To assist in the on-boarding transition, the board’s governance committee should remain available on an ad hoc basis to help iron out the bumps a new executive will naturally have as he/she integrates into a new culture.  

The COO transition plan must encourage the development of relationships with the board of directors to manage issues that may arise as the COO integrates, develops his or her operational or commercial vision, and makes changes in budgets or talent to execute.

Every CEO has his/her favorite [sacred] people, operations, products, airplanes or executive perks that an incoming COO could potentially trip over. The board’s job is to make sure this does not happen. 

About the Author

Brad Holden | Cofounder, Holden Richardson

Brad Holden is a founding partner of Holden Richardson and has over 30 years of recruiting experience. 

Prior to venturing out on his own, Brad was with Heidrick & Struggles, where he served as Practice Leader, Global Automotive and as a Partner in the Global Industrial Practice from 2004 to 2010. For two years, he also served as the Managing Partner of the firm’s five Midwest offices. 

Before joining Heidrick & Struggles, Brad was the Office Managing Partner of TMP Worldwide, while also serving as Co-Leader of the Global Industrial Practice. 

Prior to TMP, Brad’s search experience included nearly 10 years with Korn/Ferry International, where he served as President of the Global Industrial and Energy Practices his last few years with the firm. 

About the Author

Alex Richardson | Cofounder, Holden Richardson

Alex Richardson is a founding partner at Holden Richardson and has over 20 years of recruiting experience.  

Alex has served automotive and diversified manufacturing clients including original equipment manufacturers, tier one and tier two parts suppliers, engineering service providers, as well as aftermarket manufacturers.

Alex has managed assignments for chief executive officers, chief operating officers, divisional presidents and functional heads with a concentration in operations, supply chain management, engineering and commercial leadership roles.

Before co-founding H/R, Alex was with Korn/Ferry International for 17 years, where he served in the automotive and industrial practice groups.

Sponsored Recommendations

Voice your opinion!

To join the conversation, and become an exclusive member of IndustryWeek, create an account today!